WAR-CL TYPE

  • Containerised
  • Resistive & Relative Load Bank sizes From 2MVA

SEPHCO WAR-CL Container Type Resistive & Reactive Load Banks

Large capacity combined resistive and reactive load banks, designed for portable or fixed applications. The WAR-CL series load banks are weatherproof construction, designed for harsh and tough environments for testing and commissioning of generators. Featuring rugged stainless steel immersion proof and vibration proof resistors, high quality class F reactors, integrated switchgear with individual load circuit breaker protection. Control is portable, remote data capture with touch-type key pad and PC interface.

Series BL2V, BL4V, BL6V, BL12V, BL18V, BL24V From 150kW to 2500kW Models

FEATURES
  • Weatherproof to IP55 (NEMA3R)
  • Vertical Air Discharge
  • ISO Container Design
  • Integrated Control System With Optional Manual Override
  • Daisy Chain With Other Load Banks
  • Corrosion Resistant Marine Acrylic Finish
  • Stainless Steel Vibration & Immersion Proof Resistors
  • Class F Reactors
APPLICATIONS
  • Ship Testing
  • Large Power Plants
  • Telecommunication Sites
  • Essential Services
  • Mining
  • Military Establishments
  • Data Centres

WAR-CL Series Description

WAR-CL Series portable load banks incorporate 1kW or 1.25kVa increments for testing small to large generating sets. The fine control resolution ensures accurate load control and power factor targeting adjustments.

Typical applications include generator manufacturing, workshop type servicing and on-site commissioning such as ship testing and data centres. The units are portable and suitable for trailer mounting. WAR-CL series load banks are completely weatherproof to IP55 (NEMA 4R), vertically fan cooled incorporating SEPHCO SDL stainless steel immersion proof, vibration proof resistors and high quality copper wound Class F reactors.

WAR-CL series load banks feature, LCD display type LC12D portable controllers with touch-type key pad, controlling distances to 100m metres. Features also include fan start-up, adjustable commands of KW, KVA, PF, Hz and Volts plus programmable routines and fault diagnostics. Controls are state-of-the art robust weatherproof units complete with USB port for connection to a PC.

Additional features of Sephco load banks include circuit breaker protection for each load group and full accessibility to switchgear components and resistors. Safety protection includes the SEPHCO Triple Interlock load protection system, which safeguards against fan failure, air flow restriction, high temperature and fan reversal.

Software protection also detects incorrect programming and safeguards the system against over-voltage and incorrect frequency input.

Controls

WAR-CL series load banks are supplied with 100m control cable and cable extension reel. Control type isLC12D weatherproof portable controllers. Depending on capacity, units are fitted with external auxiliary power sockets and fan reversal switch. Options include trailers, cable reels and PowerLock connectors.

LC12DAL Control For WA……LCD Series Load Banks

The LC12DAL controller is a portable processor capable of controlling one or more resistive or reactive load banks from a distance of up to 100m. Operating features include a four-line displaywith simple step-by-step instructional prompts, display of load values such as kW, kVa, V, Hz, PF, Amps and load time. Choice of operation includes manual and automatic load routines. The automatic loading feature has loading routines with time duration and pause override function. Changes to a load routine such as load size and time, is possible at any time during a load test from the pause function key. The controller automatically tunes and corrects the load bank in the event of voltage or resistance fluctuation. The controller also ensures that the load bank is fully protected against over voltage or frequency, preventing the test to proceed. All functions are fully displayed, including warning messages, such as voltage exceeded, frequency incorrectly set, emergency stop, load aborted and cooling failure.

The LC12DAL construction is made of solid aluminium extrusion with die cast corners, weatherproofed and sealed to IP55. The handle can be rotated and locked in any position to suit the user. Connections includes a 6 pin input connector, standard USB port for connection to a PC or Laptop, to obtain additional on-line graphics of actual load tests. Additional features of the controller includes adjustment of all the operational settings namely operating voltage, frequency, power factor, data capture printing intervals. Test routines are held in memory for repeated use.Data captured includes all electrical values, such as phase voltage, line to line voltage, phase currents, line currents, frequency, kW selected, kW achieved, kVa, power factor and elapse time.

Safety features include load bank “System Diagnostics” to ensure that voltage and the operating current do not exceed the load bank’s designed rating. The LC12DAL controller is also available in a panel mounted version for test cell operations.

Operational Features

  • MENU -Display Load Profiles In The Auto Routine
  • PRINT -Transfers Load Data To PC In The Manual Operation
  • DISPLAY VALUES – Display OfLine To Neutral Volts And Amps
  • RESET -Erase The Load Routine-Goes Back to Start-Up
  • PAUSE -Pauses The Elapsed Time
  • LOAD DUMP -Instant Dump Of Operation
  • EMERGENCY STOP – Total Shut-Down Of Machine
  • MENU -Display Load Profiles In The Auto Routine
  • PRINT -Transfers Load Data To PC In The Manual Operation
  • DISPLAY VALUES – Display OfLine To Neutral Volts And Amps
  • RESET -Erase The Load Routine-Goes Back to Start-Up
  • PAUSE -Pauses The Elapsed Time
  • LOAD DUMP -Instant Dump Of Operation
  • EMERGENCY STOP – Total Shut-Down Of Machine

Technical data

  • OPERATING VOLTAGE
    • 15 Volts
  • INPUT CONNECTION
    • 6 Pin Socket & Flexible Data Cable
  • OPERATING DISTANCE
    • Up To 100m
  • PC INTERFACE MONITORING
    • “B” Type USB
  • DISPLAY SCREEN
    • Backlit 75 x 25
  • OPERATING MODE SELECTION
    • Manual & Auto
  • POWER SELECTION
    • Input Voltage, Power Factor & Frequency
  • AUTO LOADING MEMORY
    • Store Up To Six Routines
  • LOAD STEPS IN AUTO
    • Up To 10 Per Routine
  • LOAD PROCESS TIME
    • Selectable from 1 To 600 Minutes Per Load Step
  • LOAD STEP RESOLUTION
    • 1kW & 5kW Subject To Load Bank Model
  • FUNCTION DISPLAY
    • Number Of Load banks Connected
    • Fan Start
    • Fan Stop Activated
    • Cooling Fault
    • Emergency Stop
    • Manual Selection
    • Auto Selection
    • Load Menu Profile
    • Input Volts Exceeded
    • HZ Incorrectly Set
    • Load Bank Not Responding
    • Load Bank Diagnostics
  • DISPLAY ANDPRINTOUT 
    • Volts =Phase To Phase & Phase To Neutral
    • Amps Per Phase
    • HZ, kW, kVa, PF
  • DATA CAPTURE 
    • Output ToPC

SEPHCO WAR-CL Series Load Bank Dimensions

WAR6CL, WAR10CL SERIES 750kVa To 1800kVa
MODEL No
RATING
LOAD
STEPS DIM.A
DIM.B
DIM.C
WEIGHT
NOISE LEVEL

WAR10CL1800LCD

1800KVA

6.25KVA

2440

2985

2595

6250KG

90dBa @ 1M

WAR10CL1500LCD

1500KVA

6.25KVA

2440

2985

2595

5500KG

90dBa @ 1M

WAR10CL1200LCD

1200KVA

6.25KVA

2440

2985

2595

5000KG

90dBa @ 1M

WAR6CL875LCD

875KVA

6.25KVA

1955

1820

1920

3620KG

78dBa @ 1M

WAR6CL750LCD

750KVA

6.25KVA

1955

1820

1920

3340KG

78dBa @ 1M

WAR20CL, WAR40CL SERIES 2000kVa To 6500kVa
MODEL No
RATING
LOAD
STEPS DIM.A
DIM.B
DIM.C
WEIGHT
NOISE LEVEL

WAR40CL6500LCD

6500KVA

6.25KVA

2440

12100

2595

20000KG

92dBa @ 1M

WAR40CL4500LCD

4500KVA

6.25KVA

2440

12100

2595

16400KG

92dBa @ 1M

WAR40CL4000LCD

4000KVA

6.25KVA

2440

6058

2595

13500KG

91dBa @ 1M

WAR20CL3300LCD

3300KVA

6.25KVA

2440

6058

2595

12800KG

91dBa @ 1M

WAR20CL3000LCD

3000KW

6.25KVA

2440

6058

2595

12000KG

91dBa @ 1M

WAR20CL2800LCD

2800KVA

6.25KVA

2440

6058

2595

11200KG

91dBa @ 1M

WAR20CL2500LCD

2500KVA

6.25KVA

2440

6058

2595

10600KG

91dBa @ 1M

WAR20CL2000LCD

2000KVA

6.25KVA

2440

6058

2595

10000KG

91dBa @ 1M

Operation & Accessories

For Permanent Installation To Periodically Test & Exercise Stand-By Generators & UPS Systems. Weatherproof Construction, Complete With Controls.

Engineers Submittal Specifications

For Permanent Installation To Periodically Test & Exercise Stand-By Generators & UPS Systems. Weatherproof Construction, Complete With Controls.